PulsaPro 7440

The PulsaPro 7440 Hydraulic Diaphragm Metering Pump delivers high-capacity chemical dosing at pressures up to 220 bar. Moreover, its ±0.5% accuracy, manual or XAE automatic control and hydraulic protection features make it ideal for demanding UAE oil and gas, petrochemical, power and water-treatment applications.

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Product Description

PulsaPro 7440 Hydraulic Diaphragm Metering Pump

The PulsaPro 7440 Hydraulic Diaphragm Metering Pump provides accurate chemical delivery for demanding high-flow and high-pressure processes. Moreover, it combines hydraulic diaphragm technology with robust industrial construction.

The pump delivers flows up to 4,160 litres per hour and pressures up to 220 bar. Therefore, it suits critical chemical injection duties across UAE oil and gas, petrochemical, power and water-treatment facilities.

Manual or automatic XAE capacity control provides flexible operation. In addition, the pump delivers linear flow adjustment with ±0.5% metering accuracy.

High-Pressure Chemical Metering

The PulsaPro 7440 uses a hydraulically actuated diaphragm to separate the process chemical from the drive system.

As the piston moves, hydraulic oil transfers motion to the diaphragm. Consequently, the pump delivers a controlled chemical volume while preventing process liquid from entering the gearbox.

This design combines the efficiency of a reciprocating plunger pump with the containment benefits of a diaphragm seal. As a result, it supports accurate and leak-resistant chemical dosing.

Key Benefits of the PulsaPro 7440

  • Flow capacity up to 4,160 litres per hour
  • Maximum pressure up to 220 bar
  • Steady-state accuracy within ±0.5%
  • Repeatability within ±0.5%
  • Linear performance across a 10:1 operating range
  • Manual or automatic XAE capacity control
  • Full-motion stroke-length adjustment
  • Hydraulic diagnostic viewing window
  • Externally adjustable bypass valve
  • Push-to-purge hydraulic air removal
  • High-performance diaphragm-protection valve
  • Rigid four-bolt tie-bar design
  • Simplex, duplex, triplex and multiplex configurations
  • Multiple chemical-resistant pump-head materials
  • API 675 and CE compliance
  • Five-year gear-train warranty

Together, these features improve dosing accuracy, process reliability and maintenance efficiency.

Flow and Pressure Performance

The PulsaPro 7440 supports demanding process conditions:

  • Maximum flow: 1,098 gallons per hour
  • Maximum metric flow: 4,160 litres per hour
  • Maximum pressure: 3,200 PSI
  • Maximum metric pressure: 220 bar
  • Steady-state accuracy: ±0.5% of set point
  • Repeatability: ±0.5% of rated capacity
  • Linearity: ±0.5% over a 10:1 range
  • Maximum fluid temperature: 121°C
  • Viscosity capability: Up to 1,000 cPs
  • Required net positive inlet pressure: 0.2 bar

However, the final performance depends on the selected head, motor, valve and process configuration. Therefore, users should confirm the complete duty conditions before ordering.

Manual and Automatic Capacity Control

The full-motion stroke mechanism provides accurate capacity adjustment.

Manual Stroke Control

Manual control allows operators to adjust pump output locally. Therefore, it suits processes with stable chemical-feed requirements.

Automatic XAE Control

The optional XAE controller adjusts stroke length automatically. As a result, the pump can respond to a process signal or plant-control system.

Moreover, XAE control supports remote operation and improved process automation.

Hydraulic Diagnostic Window

The hydraulic diagnostic window allows operators to inspect oil condition and pump operation visually.

Consequently, maintenance teams can identify potential hydraulic issues more quickly. This feature may also reduce troubleshooting time and unnecessary disassembly.

Overpressure and Diaphragm Protection

An externally adjustable bypass valve protects the pump from excessive system pressure. Therefore, operators can adapt the protection setting to changing process requirements.

In addition, the high-performance valve protects the diaphragm during starved-suction conditions. As a result, it can reduce diaphragm damage, downtime and maintenance costs.

Push-to-Purge Hydraulic System

Air trapped in the hydraulic system can reduce pump efficiency.

The push-to-purge feature allows operators to remove hydraulic air when required. Consequently, the pump can restore efficient operation without a lengthy maintenance procedure.

Pump-Head and Diaphragm Options

Available Pump-Head Materials

  • 316 stainless steel
  • PVC
  • Monel
  • Alloy 20
  • Hastelloy C
  • PVDF

Available Diaphragm Options

  • Single flat PTFE diaphragm
  • Double PTFE diaphragm with leak detection
  • HYDRAtube diaphragm in selected materials

Ball valves suit lower-flow applications. Meanwhile, disc valves support higher flows and slurry services.

Therefore, users can configure the pump for different chemicals and operating conditions. However, chemical compatibility must be confirmed before final selection.

PulsaPro 7440 Applications in the UAE

Typical UAE applications include:

  • Oil and gas chemical injection
  • Refineries and petrochemical plants
  • Desalination facilities
  • Municipal water and wastewater treatment
  • Power-generation plants
  • Industrial process-water treatment
  • Corrosion-inhibitor dosing
  • Scale-inhibitor injection
  • Boiler and cooling-water treatment
  • Acids, alkalis and process-additive dosing

The pump can also operate in multiplex arrangements with up to 17 pump heads. Therefore, it suits large dosing packages and multi-chemical systems.

Why Choose the PulsaPro 7440?

The PulsaPro 7440 combines high flow, extreme pressure capability and precise chemical metering. Moreover, its diagnostic and hydraulic-protection features simplify operation and maintenance.

Therefore, it is a practical choice for UAE projects that require dependable, API-compliant chemical injection under demanding process conditions.

Request a PulsaPro 7440 Pump in the UAE

Contact our pump specialists for technical selection, specifications and UAE pricing.

Please provide the required flow, discharge pressure, chemical, concentration, viscosity, temperature, wetted materials and control method. With this information, our team can recommend the correct PulsaPro 7440 configuration.

  • Steady State Accuracy +/-0.5% of set point
  • Repeatability +/-0.5% of rated capacity
  • Linearity +/-0.5% of rated capacity over 10:1 turndown
  • Full Motion Stroke length control mechanism
  • Stroke Length Capacity Control Either manual or electronic (XAE Stroke Length Controller) with 100:1 turndown
  • Fluid Temperatures Up to 250°F (121°C)
  • Minimum Fluid Temperature -10°F (-23°C) and with ATEX to -4°F (-20°C)
  • Viscosity Up to 1,000 cPs
  • Net Positive Inlet Pressure (NPIP) Required 3 psi (0.2 bar)
  • Standards compliance API-675, CE
  • Pump Head Materials 316 SS, PVC are standard. Monel, Alloy 20, Hastelloy C, PVDF are special
  • Diaphragm Types Standard flat single PTFE, optional flat PTFE double diaphragm with pressure leak detection or HYDRAtube in FKM, CSM, PFA materials
  • Pump Body Cast Iron
  • Pump Base Steel or Stainless Steel
  • Valve Types Ball Valves for low flow, Disc Valves for high flow and slurries
  • Connection Types NPT, ANSI an DIN Flanges
  • Motor Frames NEMA 56C through 254/256C, IEC71 through IEC132
  • Modular Configurations Simplex, Duplex, Triplex, and Multiplex up to 17 pumps